Basic Info.
Product Description
l, Scope of applicationIndustrial oil, lubricating oil, turbine oil, transformer oil, gear oil, cutting oil, wash oil, rolling oil, cooling oil, engine oil, rail oil, stamping oil, rust-proof oil, heat conduction oil, release agent, gear oil, turbine oil, compressor oil, oil, grease, hydraulic oil, heat treatment, metal processing oil, electric insulating oil, spark oil, phosphate ester oil etc
ll, Working principleThe industrial oil is fed into the equipment by the oil pump through the centrifuge, which evolves from the settlement acceleration to the circular acceleration. The separated material is input into the heart part of the machine, namely inside the drum. Under the action of strong centrifugal force, the material passes through the separation interval of a set of disc bundle, taking the neutral hole of the disc as the interface surface, and the liquid with large gravity moves along the wall of the disc to the neutral hole. The heavy slag accumulates in the sediment area, and the heavy phase flows to the centripetal pump. The liquid with small specific gravity moves along the disc wall to the neutral hole, converges to the lower centripetal pump, and the light and heavy phases are output by the lower centripetal pump and the upper centripetal pump respectively. Heavy slag is discharged periodically.
The difference with the traditional filtering method: the traditional (interception) filtration is through the filter medium to intercept impurities, its filtration accuracy is guaranteed by the filter medium used. When the filter medium load is too large, that is, the pressure difference between the two ends is too large, the filter medium may be torn (breakdown) risk, causing secondary pollution, and the cost of replacing the filter element is high.
lll. Basic parameters1, power supply: three-phase 380V/ 50HZ-60Hz, mainly using electrical components;
2, power: 8KW;
3, the maximum processing flow: 1000L/H;
4, the maximum aggregate storage capacity: 2 liters (rotor capacity);
5, speed: 8600 RPM, smooth speed, good separation effect;
6, separation drum material: high quality material, dynamic balance check;
7, filtration type: solid-liquid-liquid three-phase separation;
8, applicable liquid filtration temperature: less than 85 degrees;
9, slag discharge mode: manual;
10, noise level: less than 75 db (dBa);
11, optional online monitoring function.
Early oil change will cause waste, late oil change will cause equipment failure; Through the oil monitoring, so that the scheduled oil change, experience oil change, according to the quality of oil change. According to statistics, 80% of oil changes are caused by oil pollution, not real aging of oil.
Lubricating oil monitoring improves the technical content of lean lubrication management, provides a basis for scientific management of equipment, and plays an important role in ensuring the normal operation of equipment. Oil monitoring changes lubrication management from qualitative to quantitative, from experiential judgment to instrument monitoring. Oil monitoring from the new oil quality, put an end to all kinds of fake oil, late regular detection, can avoid oil pollution damage to the equipment, to provide basis for the late purification effect of oil.
The secret of lubricating oil longevity, keep oil clean! Change your concept, not change your lubricating oil!
iV.
Characteristics/ValuesFeatures:
1. Compact and solid module;
2, with efficient slag removal (solid particulate matter) ability;
3, PLC automatic control operation, easy to operate, perfect regulation protection system;
4, the heater adopts SCR phase shift control, PID adjustment, high temperature control precision;
5, the design of fixed device and mobile device;
6, specially designed heating temperature control technology, long service life treatment effect is more stable;
Value:
1, high speed, high precision (high cleaning oil brings high reliability of equipment)
1.1 High speed and high precision: the oil is treated to the required high purification precision in a short time;
1.2 Worry-free operation: always maintain the cleanliness of oil products, without secondary pollution;
1.3 No oil damage: do not add, do not change the characteristics of the oil;
1.4 Comprehensive purification: in addition to impurities can be in addition to water and gas;
1.5 Automatic protection: various protection designs to avoid accidents caused by misoperation;
2. Strong practicality
2.1 Wide range of application: no matter new oil, dirty oil, emulsified oil can be treated;
2.2 Simple operation: half an hour training can be learned to operate;
2.3 Easy to use: mobile, convenient for different use environment; Small volume, conducive to online purification;
3, low cost, long life (let the enterprise purification cost becomes extremely low)
3.1 No filter element consumption: the use of low cost, and can save the time of replacing the filter element
3.2 Low energy consumption: working power consumption is only 7-10KW, no consumption except other;
3.3 Self-lubricating design, long life: the life of the main structure is over 8 years.
4, environmental protection, clean and pollution-free (employees' health, enterprises benefit, society well-off)
4.1 Clean and pollution-free: The oil purifier itself does not emit any pollutants and pollution gases, which is conducive to the health of operators.
4.2 Protect the environment and save energy: after use, it can greatly reduce the amount of waste oil, and greatly reduce the amount of waste filter element, so as to reduce the generation of dangerous waste.
Case: It can save huge cost for the enterprise
Steel Mill case:
Take a steel mill with an annual output of 20 million tons:
1, electricity saving: 1 equipment can save at least 20KW,30 oil stations can save 3 million yuan of electricity;
2. Cost saving of filter element consumables purchasing: 60,000 yuan can be saved for one oil station, 4.8 million yuan can be saved for 80 key oil stations in the whole plant;
3, new oil purchase cost saving: prolong the life of oil products 3-5 times, save 8 million to 12 million yuan of new oil purchase cost every year;
4, lubrication parts repair or replacement, reducer hundreds of thousands, bearing tens of thousands to hundreds of thousands of, caused by oil problems each year parts damage tens of millions of yuan;
5, because of equipment damage caused by shutdown production, overhaul once will have millions of capacity loss, equipment failure affects the loss of tens of millions of each year. Overall: the application of this product in a steel industry can save tens of millions or even hundreds of millions of yuan per year.
Power plant cases:
Take two power plants generating 1 million KWH units as an example:
1. Oil filter electrical and mechanical cost saving: the old oil filter has large power, which requires 300,000 yuan of electricity per year, and the two units need 1.2 million yuan per year;
2, consumable filter element procurement costs: a turbine unit can save 40,000 yuan, boiler can save 30,000 yuan, two units can save 140,000 yuan a year;
3, new oil procurement cost saving: the old oil filter damage oil, using this device can prolong the life of oil products 3-5 times, saving millions of new oil procurement cost;
4. Equipment parts saving: turbine oil generally has the problem of excessive water intake, resulting in the reduction of oil viscosity, affecting the sliding of the rotor in the bearing bush. The rotor is worth millions, ordinary bearing also needs tens of thousands of yuan, and millions of yuan of parts are damaged due to oil problems every year.
5, reduce capacity loss: the equipment can minimize the level of pollutants and water content, avoid equipment shutdown due to failure caused by loss, general unit maintenance takes 2-3 days, 1 million KWH unit, power failure a day capacity is more than 20 million kilowatts, worth millions. Integration: the application of this product in a power plant industry can save millions of yuan per year.
Comparison with traditional vacuum filter oil filter:
Vacuum filter element oil filter LC-YJ-HWM
The way to exclude solid particles is first to exclude particles in the oil through the rent filter, and then to exclude fine particles and impurities through the filter element and high speed separation
In addition to water, the oil enters the vacuum chamber to form a foam or stretch into a film, and is heated at the same time, and the water on the surface of the oil droplets or oil film is in the vacuum strip
Disadvantages: only the water on the surface of the drip oil film can be excluded by high-speed rotation. A large amount of free water can be excluded. The remaining trace water is rapidly vaporized by the liquid friction heat in the centrifugal area and discharged by the booster pump.
The maintenance cost is calculated according to the pollution absorption capacity of manual slag discharge drum at a time of 2000g, 100 filter elements need to be replaced, each filter element is calculated at 2000 yuan, and the total cost is 200,000 yuan. No fees
The use of oil according to
10 tons of 46# anti-wear hydraulic oil tank calculation, the total price of 100,000 yuan oil in the tank circulation needs to be heated, damage the oil grease, oil has no lubricity, three months to replace one
Under the condition of constant physical and chemical properties, the service life of the oil can be improved, the oil can be changed once in 36 months, and the oil cost can be saved 1.1 million yuan.
The safety filter element is not replaced in time, and the rupture of the filter screen will cause concentrated pollution. There will be no concentrated pollution
7. Performance indicators
1. Purification efficiency: 3000L/H
2, impurity removal rate: more than 2 micron impurity removal rate ≥99%
3, water content: ≤500PPM
3, sewage time: automatic slag discharge
Eight, installation requirements
1. Independent working area: The equipment can be arranged according to the specific situation of your company;
2. Fixed at the bottom of the equipment: the ground on which the equipment is placed should be solid and can bear the weight of the machine;
2.1 Before refueling and preparation of new oil in industrial oil stations, it shall be purified to make the new oil meet the cleanliness index required by the system, and then refueling to the corresponding tank:
2.2 When the system is running in the industrial oil station, the device can be connected with the system tank and run at the same time to realize online purification. Can maintain the system of high cleanliness and high stability.
2.3. Offline purification of waste oil
After a period of operation of the industrial oil station system, a large amount of waste oil with impurities and water will be produced. According to the national environmental protection "Hazardous Waste pollution prevention and Control technology Policy" requirements, waste oil shall not be discharged at will, resulting in a large amount of waste oil is not purified and reused and wasted. The device can help companies solve this problem by cleaning the off-line waste oil and bringing the granularity and moisture content up to or above the new oil standard.
3, grounding: the machine and cable ground must be grounded, the length of the wire is 5 meters.
Ix. Warranty period
1, from the date of acceptance, one year warranty.
X. Site safety requirements
1. Handling method
2. Working place: spacious and open, cool and ventilated.
3. Temperature requirements: The suitable temperature for machine operation is 0ºC ~ 60ºC.
11. After-sale related
1. Commitment of quality inspection
1.1 The Company will take a series of measures to ensure quality and timely delivery of products to users;
1.2 All products sold by the company have been inspected by the quality inspection department and issued with inspection certificates;
1.3 The outer packaging of all products of the company shall be affixed with product identification, quantity, and packing list;
1.4 The company provides users with free technical consultation and support.
2. Quality commitment
2.1 The company has a rigorous quality assurance system, excellent quality assurance department and full-time quality inspection personnel. All inspection personnel are trained and qualified.
2.2 Drawings and processes must be proofread and reviewed to ensure the accuracy of technical data;
2.3 Raw materials must be purchased in strict accordance with the drawing demarcations. Raw materials must be inspected before being put into storage.
2.4 During the execution of the production process, each process must carry out three inspections of the first piece. After the completion of the process, the small number of products, implement piece-by-piece inspection, the large number of products, according to 10% random inspection;
2.5 Our company solemnly promises that all products manufactured by our company are of high quality in terms of product performance, assembly size and appearance.
